Different Methods Of Liposome Manufacturing

By Jody Leach


Liposomes have attracted much attention since they were first discovered. These artificially created, microscopic spheres have many properties that make them extremely useful. One of these is their bio-compatibility. They act in exactly the same way as the cellular membranes of the body. This means they can be used as a unique delivery system for nutrients, drugs and other agents to specific areas in an organism. There are a numbers of ways in which liposome manufacturing is achieved, all of which have advantages and disadvantages.

Phospholipids like lecithin is used as raw material. The phospholipid molecules have heads that love water. They also have two tails that are essential fatty acid chains repelled by water. When the phospholipids are put in a solution that is water-based, the heads end up side by side with the tails trailing behind. The fact that the tails repel water means that another layer lines up with the tails facing the tails of the first layer. This natural alignment results in two rows of tightly fitting molecules. These layers form membranes around and inside all cells.

It is possible to customize liposomes for different applications. These applications include delivering drugs to kill cancer cells, transferring DNA to make genetic modifications to cells or delivering cosmetic nutrients to the skin. Preparation method is affected by the application. For example, the concentration and toxicity of drugs used for treating cancer requires a particular preparation method.

Various lipids and mixtures can be used to make liposomes and some of these are of a higher quality than others. What they have in common is they do not go through the digestive tract and the encapsulated payload is not biologically active until it reaches the cells. It is how, when, where and why the rupture of the membrane occurs that the difference between them comes in.

Liposomes are usually synthesized by mixing and dissolving phospholipids in organic solvent. A clear lipid film is formed by removing the solvent. Hydration of this film eventually leads to formation of large vesicles which have several layers, much like the structure of an onion. Each bilayer is separated from the other by water. A form of energy is required to reduce their size. Sonication, agitation by sound waves, is one method used and extrusion is another.

Different methods are known to have certain weaknesses and strengths. Some allow for high load dosing and others offer much lower dose loading. Some of them offer more consistency and stability. The encapsulated content is affected more by some methods than others.

The type of manufacturing processes and equipment used both have an effect on the type of liposomes produced. Inconsistent sizes, high production costs and structural instability are just some of the challenges faced in production. Many advances are being made in this respect as research proceeds at a rapid pace. An exciting example is research into how to make liposomes that can target certain organs or diseased tissue.

One of the greatest benefits of liposomes is there flexibility. They can be adapted in many different ways to suit different applications. Size, surface charge and lipid content can all be varied according to the techniques used. Conventional methods are effective but much experimentation is still being done. The future holds many new possibilities with the exciting developments taking place in this field.




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